Industrial Electronic Repairs
Fletcher Moorland| First for Electronic Repairs
Fletcher Moorland keep industry running.
Since 1981 Fletcher Moorland have been repairing and refurbishing the electronic automation equipment that keeps production lines moving,24 hours a day, 365 days a year.
From our purpose-built facility in Stoke-on-Trent we provide a full national service: collection, diagnosis, component-level repair, full refurbishment and load testing. Every job is backed by a 12-month warranty (unless otherwise stated) and a SERVICEview video.
Electronic Equipment
Repair At Fletcher Moorland
Our engineers handle the toughest industrial electronics, including:
- Variable Speed Drives (VSDs) AC, DC and servo drives from all major brands.
- Human Machine Interfaces (HMIs) touchscreens, panels and control terminals.
- Power Supplies (PSUs) single or multi-output, standard or switch-mode.
- Automation Retrofits & Upgrades modernising legacy control systems, PLCs and drive technology to improve reliability, efficiency and extend the life of existing production equipment.
Each item is stripped, inspected and fully refurbished. Ageing components, capacitors, relays, opto-isolators, are replaced or refurbished, and every solder joint (where possible) is reflowed. Final testing is carried out under real load conditions.
All upgrades are tested to relevant levels on our load rigs and documented with SERVICEview video for complete traceability. It’s a cost-effective, sustainable alternative to buying new.
Upgrading Legacy Equipment to Modern Standards
Upgrading Legacy Equipment to Modern Standards
Many plants still rely on older drives, HMIs and power supplies that work hard but no longer meet today’s requirements. Our electronics engineers specialise not only in repair, but in bringing legacy equipment up to current standards.
Typical electronics modernisation work includes:
- Control & Safety Compliance adding modern interlocks, protective relays and updated firmware to meet current regulations.
- Performance Enhancements re-engineering PCBs, replacing analogue controls with digital interfaces and fitting higher-temperature components for longer life.
- Connectivity & Data integrating Industrial Ethernet, modern fieldbus protocols or IIoT gateways so legacy machinery can talk to today’s plant systems.
- Energy Efficiency retrofitting low-loss power components and smart cooling solutions to reduce running costs and extend service life.
- Retrofitting Equipment at Fletcher Moorland is delivered through our ability to replace obsolete drives, PLCs, HMIs with modern systems and ensuring complete integration with existing equipment and machinery.
This legacy control panel (left) has been upgraded to modern standards (right). Fletcher Moorland designed, built, programmed and installed, the replacement panel. This project has been completed ensuring both complete integration with the legacy equipment it controls.
Examples of electronic equipment we repair. Use the navigation arrows to scroll.
This AC servo drive was fully stripped and cleaned before being serviced in line with Fletcher Moorlands’ standard overhaul procedure. All components susceptible to age related degradation were replaced with new parts, while solder joints and circuit tracks were carefully inspected, repaired, and reflowed where necessary. Once reassembled, the drive underwent thorough testing under a suitable motor load to confirm reliable operation and ensure it met performance standards.
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This KEB inverter was repaired by replacing the faulty power module and carrying out a full overhaul in line with Fletcher Moorlands’ standard procedure. All age sensitive components, including capacitors, relays, opto-isolators, and fans, were renewed before the unit was carefully rebuilt. Following reassembly, it underwent comprehensive testing to verify performance and ensure reliable operation after the repair.
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The Siemens HMI was stripped down and thoroughly cleaned before undergoing detailed component-level testing, with any faulty or suspect devices replaced. In accordance with Fletcher Moorlands’ standard overhaul procedure, all components prone to age-related degradation were renewed and a new touchscreen was supplied and fitted. Circuit tracks were inspected and any aged solder joints reflowed. The unit was then carefully rebuilt and subjected to full functional testing to ensure reliable performance.
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Electronic & Automation Repair Services
For more details on our electronics repair services, visit our dedicated sub-pages for detailed information and examples of equipment we commonly repair:
4 Simple Steps to repair
- Book a Collection nationwide service using our fleet or approved couriers.
- Unit Assessment detailed diagnostics and quotation.
- Repair & Refurbishment component level work and full upgrade where needed.
- Quality Assessed & Returned load tested and backed by a 12-month warranty.
Why Choose Fletcher Moorland?
- Always on: 24/7/365 service with emergency turnaround options
- SERVICEview: secure online portal and email links to view diagnostic or final-test videos
- Full refurbishment: we replace all ageing components, not just the failed part
- Nationwide collection & delivery: own fleet and approved couriers
- Sustainable engineering: extending equipment life, reducing waste and cost
Whether you need a single PCB repaired or a fleet of drives overhauled, Fletcher Moorland delivers reliable, cost-effective industrial electronic repairs to keep your business running.