“Should I repair my electric motor or should I replace it?”.

This question is asked around the world every day. And the answer? Well, the answer you will get depends on who you ask. And, If you’re the one responsible for getting your plant back up and running again, the answer might not be in your best interests either. Just consider this for a moment. You ask two people that same …

These electric motors help reduce vehicle emissions.

It’s more by accident rather than by design that my recent posts have featured technology and processes that are environmentally friendly. This one, as it so happens, is the same. We’re all I expect very used to traditional electric motors in my posts, but here’s one that is a little different. If you’ve not seen one of these before, it …

It’s not just DC motors that need regular brush inspection and maintenance.

  There is a type of AC motor in industry that you may have hidden away in your process plant that has brushes in too. These are known as slip-ring motors. They are often referred to as wound-rotor motors too. That description probably explains more of the construction of the motor then slip-ring does actually. Instead of having cast rotor …

A pile of scrap PCBs or an opportunity to refurbish and reuse?

  What do you see…a pile of scrap PCBs, or an opportunity to refurbish and reuse? If you see an opportunity to refurbish and reuse, great, you need not read any further. If you see these as scrap PCBs destined for landfill, then this is an opportunity for education. PCBs (Printed Circuit Boards) are in all electronic equipment the World …

See how electric motors are rewound

Take a look at the electric motor rewinding process. Here is a video we shot a few months ago showing a behind-the-scenes-look at the electric motor rewinding process. Electric Motor Rewind Video It’s a process that is carried out around the world every day. The material specifications and process quality might change but the process is pretty much the same. …

10 preventative maintenance tips to keep your DC motors running.

DC motors need preventative maintenance, they are not fit-and-forget electric motors. Unlike their AC motor counterparts, DC motors have wearing components that need to be checked regularly. By carrying out regular simple preventative maintenance tasks you can reduce the chance of an in-service failure massively. First of all, REMEMBER SAFETY, all equipment should be isolated and a safe working method …

Is this possibly the cheapest reliability invention ever created?

Is this possibly the cheapest reliability invention ever created? Yes, I’m serious, the humble grease nipple cap. It costs pence but can save you thousands…… Think about it and what it does, it protects contaminants from getting into the lubricant. Next time you walk around your plant, take a look at your equipment. How many grease nipples can you see …

Signs that your HMI or touchscreen control will soon fail.

HMIs and touchscreen control panels are common on modern-day factory equipment, they are the interface between the machine and the operator. Hence Human Machine Interface – HMI. But did you know they are constantly giving us feedback about their own health status? Well if you know the subtle signs to look for, HMIs in my opinion, give so much information …

So why do you replace all those capacitors?

“So why do you replace all those capacitors?” This question came about during a discussion with a guy who looks after the engineering stores of a food production company. We were discussing a repair that we had recently carried out for him on a sizeable VSD. I was showing him photos of the power PCBs and driver PCBs. He admitted …

Is electric motor rewinding good for the environment?

Matt Fletcher, Managing Director of Fletcher Moorland, explains how the motor repair sector is supporting the drive towards protecting natural resources and the environment. It’s a pretty simple scenario; let’s say you have a 160kW motor that’s failed. You are either going to send it for repair or replace it. Does the environment (or, put more simply – recycling) play …